RIDGID Battery Charger R85009 User Guide

OPERATOR’S MANUAL  
24 VOLT LITHIUM-ION  
BATTERY CHARGER  
140315001  
(R85009)  
BATTERIES SOLD  
SEPARATELY  
NEW BATTERY PACKS MUST BE  
CHARGED BEFORE FIRST USE  
Your charger has been engineered and manufactured to our high standards for dependability, ease of operation, and operator  
safety. When properly cared for, it will give you years of rugged, trouble-free performance.  
WARNING:  
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.  
Thank you for buying a RIDGID product.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
1
 
SYMBOLS  
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation  
of these symbols will allow you to operate the tool better and safer.  
SYMBOL  
NAME  
DESIGNATION/EXPLANATION  
Wet Conditions Alert  
Do not expose to rain or use in damp locations.  
To reduce the risk of injury, user must read and understand operator’s manual  
before using this product.  
Read The Operator’s Manual  
Eye Protection  
Always wear safety goggles or safety glasses with side shields and, as  
necessary, a full face shield when operating this product.  
Safety Alert  
Precautions that involve your safety.  
FEATURES  
PRODUCT SPECIFICATIONS  
Charger Voltage......................................................................................................................................................24 Volt DC  
Charger Input .......................................................................................................................................120 V, 60 Hz, AC only  
Charge Rate ..................................................................................................................................................................1 hour  
4-1/8 in.  
“KEY HOLE”  
HANGER  
CHARGER  
Fig. 1  
KNOW YOUR CHARGER  
KEY HOLE HANGER  
The charger has a key hole hanging feature for convenient,  
space saving storage. Screws should be installed so that  
the center distance is 4-1/8 in.  
See Figure 1.  
The safe use of this product requires an understanding of  
the information on the tool and in this operator’s manual as  
well as a knowledge of the project you are attempting. Before  
use of this product, familiarize yourself with all operating  
features and safety rules.  
3
 
OPERATION  
CHARGE  
LEVEL INDICATOR  
APPLICATIONS  
You may use this tool for the following purpose:  
Charging 24 Volt RIDGID lithium-ion batteries  
24vXLi  
CAUTION:  
If at any point during the charging process none  
of the LEDs are lit, remove the battery pack from  
the charger to avoid damaging the product. DO  
NOT insert another battery. Return the charger and  
battery to your nearest service center for service  
or replacement.  
?
CAUTION:  
Charge in a well ventilated area. Do not block  
charger vents. Keep them clear to allow proper  
ventilation.  
CHARGING THE BATTERY PACK  
NOTE: New 24 Volt lithium-ion battery packs will not  
work without first being charged. Before first time use,  
charge the battery pack to activate it.  
It is not necessary to drain the battery pack completely  
before recharging. Lithium-ion battery packs have no  
“memory” and can be recharged at any time. It is therefore  
possible to charge the battery pack before extended usage  
even if the battery pack is not completely drained of charge.  
Use the charge level indicator to determine the amount of  
charge in the battery pack.  
Fig. 2  
CHARGING A HOT BATTERY PACK  
If the battery pack is above normal temperature range, the  
red LED will begin flashing and the green LED will be off.  
When the battery pack cools down to approximately 150°F  
(65°C), the charger will automatically begin fast charge mode.  
Lithium-ion batteries deliver fade free power for their entire  
run time. 24 Volt lithium-ion tools will not gradually lose  
power due to decreasing battery charge. Instead, power  
from the battery pack will drop from full to zero once the  
full charge has been drained from the battery. Once this  
happens, your tool’s power drops from full to zero, and  
recharging the battery is required.  
NOTE: Refer to CHARGING THE BATTERY PACK for  
normal recharging of batteries. If the charger does not charge  
the battery pack under normal circumstances, return both  
the battery pack and charger to your nearest repair center  
for electrical check. For the location of your nearest repair  
center, please call 1-866-539-1710.  
TO CHARGE  
A fully discharged battery pack with a temperature between  
32°F (0°C) and 150°F (65°C) will charge in about an hour.  
Charge the 24 Volt lithium-ion battery pack only with the  
charger provided.  
CHARGING A COOL BATTERY PACK  
If the battery pack is below normal temperature range, the  
red LED will begin flashing and the green LED will be off.  
When the battery warms to a temperature of more than 14°F  
(-10°C), the charger will automatically begin charging.  
Connect the charger to a power supply.  
NOTE:iIf needed, the charger can operate with most  
generators and inverters rated at 300 Watts or higher.  
Attach the battery pack to the charger by aligning the  
raised ribs on the battery pack with the grooves in the  
charger, then slide the battery pack onto the charger.  
See Figure 2.  
Do not place the charger in an area of extreme heat or  
cold. It will work best at normal room temperature.  
After charging is complete, the continuous green light  
will come on and the charge level indicator lights on the  
battery will go off.  
COLD WEATHER OPERATION  
The lithium-ion battery pack can be used in temperatures  
down to -4°F (-20°C). When the battery pack is very cold, it  
may “buzz” for the first minute of use to warm itself up. Put  
the battery pack on a tool and use the tool in a light duty  
application. After about a minute, the pack will have warmed  
itself up and begin operating normally.  
The charger will keep the battery pack fully charged if left  
on the charger.  
4
 
OPERATION  
LED FUNCTION OF CHARGER  
See Figure 3.  
LED  
INDICATOR  
BATTERY  
PACK  
RED  
LED  
GREEN  
LED  
ACTION  
Charging  
Fast charging  
OFF  
Charges in 1 hour  
ON  
Charger pre-charges battery until  
normal voltage is reached, then  
begins fast charge mode. May take  
longer than 1 hour to fully charge  
Charging  
OFF  
Deeply Discharged  
ON  
Maintenance  
charging  
Fast charging is complete  
Charger maintains charge mode  
Full  
OFF  
ON  
When battery pack reaches cooled  
temperature, charger begins fast  
charge mode  
Flashing  
OFF  
Evaluate  
Hot battery pack  
When battery pack reaches warmed  
temperature, charger begins fast  
charge mode  
Evaluate  
Defective  
Cold battery pack  
Defective  
Flashing  
Flashing  
OFF  
Flashing  
Battery pack or charger is defective  
• If defective, try to repeat the conditions a second time by removing and reinstalling the battery  
pack. If the LED status repeats a second time, try charging a different battery.  
• If a different battery charges normally, dispose of the defective pack (see Maintenance section).  
• If a different battery also indicates “Defective,” the charger may be defective.  
RED LED  
FULL  
CAPACITY  
3/4  
CAPACITY  
GREEN LED  
CHARGING  
INDICATOR  
1/2  
CAPACITY  
24vXL  
i
FULL  
INDICATOR  
?
CHARGE  
LEVEL  
INDICATOR  
BUTTON  
EVALUATE  
INDICATOR  
1/4  
CAPACITY  
CHARGE  
LEVEL INDICATOR  
DEFECTIVE  
INDICATOR  
Fig. 4  
CHARGE LEVEL INDICATOR  
See Figure 4.  
The charge level indicator shows that the battery is charged  
at 1/4, 1/2, 3/4, or full capacity. To display the amount of  
charge left in the battery, press and hold the charge level  
indicator button.  
Fig. 3  
NOTE: When the battery pack contains less than 10%  
charge, the 1/4 charge level indicator will flash.  
5
 
MAINTENANCE  
GENERAL MAINTENANCE  
WARNING:  
When servicing use only identical RIDGID  
replacement parts. Use of any other parts may  
create a hazard or cause product damage.  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types of  
commercial solvents and may be damaged by their use. Use  
clean cloths to remove dirt, dust, oil, grease, etc.  
WARNING:  
WARNING:  
Do not at any time let brake fluids, gasoline,  
petroleum-based products, penetrating oils, etc.,  
come in contact with plastic parts. Chemicals can  
damage, weaken or destroy plastic which may  
result in serious personal injury.  
Always wear safety goggles or safety glasses with  
side shields during power tool operation or when  
blowing dust. If operation is dusty, also wear a  
dust mask.  
Only the parts shown on the parts list are intended to be  
repaired or replaced by the customer. All other parts should  
be replaced at a RIDGID authorized service center.  
WARNING:  
To avoid serious personal injury, always remove  
the battery pack from the tool when cleaning or  
performing any maintenance.  
BATTERY PACK REMOVAL AND PREPARATION  
BATTERIES  
The battery pack for this tool is equipped with lithium-ion  
rechargeable batteries. Length of service from each charging  
will depend on the type of work you are doing.  
FOR RECYCLING  
To preserve natural resources, please  
recycle or dispose of batteries  
properly.  
The batteries in this tool have been designed to provide  
maximum trouble-free life. However, like all batteries, they  
will eventually wear out. Do not disassemble battery pack  
and attempt to replace the batteries. Handling of these  
batteries, especially when wearing rings and jewelry, could  
result in a serious burn.  
This product contains lithium-ion  
batteries. Local, state or federal laws  
may prohibit disposal of lithium-ion  
Li - Ion  
batteries in ordinary trash.  
Consult your local waste authority for information regarding  
available recycling and/or disposal options.  
To obtain the longest possible battery life, we suggest the  
following:  
Remove the battery pack from the charger once it is fully  
WARNING:  
charged and ready for use.  
Upon removal, cover the battery pack’s terminals  
with heavy-duty adhesive tape. Do not attempt to  
destroy or disassemble battery pack or remove any  
of its components. Lithium-ion batteries must be  
recycled or disposed of properly. Also, never touch  
both terminals with metal objects and/or body  
parts as short circuit may result. Keep away from  
children. Failure to comply with these warnings  
could result in fire and/or serious injury.  
For battery pack storage longer than 30 days:  
Store the battery pack where the temperature is below  
80°F and away from moisture.  
Store battery packs in a 30%-50% charged condition.  
Every six months of storage, charge the pack as nor-  
mal.  
6
 
WARRANTY  
RIDGID® HAND HELD AND STATIONARY POWER TOOL  
3 YEAR LIMITED SERVICE WARRANTY  
Proof of purchase must be presented when requesting  
warranty service.  
WHAT IS NOT COVERED  
This warranty applies only to the original purchaser at  
retail and may not be transferred. This warranty only covers  
defects arising under normal usage and does not cover any  
malfunction, failure or defect resulting from misuse, abuse,  
neglect, alteration, modification or repair by other than  
an authorized service center for RIDGID® branded hand  
held and stationary power tools. Consumable accessories  
provided with the tool such as, but not limited to, blades,  
bits and sand paper are not covered.  
Limited to RIDGID® hand held and stationary power tools  
purchased 2/1/04 and after. This product is manufactured  
by One World Technologies, Inc. The trademark is licensed  
from RIDGID, Inc. All warranty communications should be  
directed to One World Technologies, Inc., attn: RIDGID Hand  
Held and Stationary Power Tool Technical Service at (toll  
free) 1-866-539-1710.  
90-DAY SATISFACTION GUARANTEE POLICY  
During the first 90 days after the date of purchase, if you are  
dissatisfied with the performance of this RIDGID® Hand Held  
and Stationary Power Tool for any reason you may return  
the tool to the dealer from which it was purchased for a full  
refund or exchange. To receive a replacement tool you must  
present proof of purchase and return all original equipment  
packaged with the original product. The replacement tool  
will be covered by the limited warranty for the balance of  
the 3 YEAR service warranty period.  
RIDGID, INC. AND ONE WORLD TECHNOLOGIES, INC.  
MAKE NO WARRANTIES, REPRESENTATIONS OR  
PROMISES AS TO THE QUALITY OR PERFORMANCE  
OF ITS POWER TOOLS OTHER THAN THOSE SPECIFI-  
CALLY STATED IN THIS WARRANTY.  
ADDITIONAL LIMITATIONS  
To the extent permitted by applicable law, all implied  
warranties, including warranties of MERCHANTABILITY or  
FITNESS FOR A PARTICULAR PURPOSE, are disclaimed.  
Any implied warranties, including warranties of merchant-  
ability or fitness for a particular purpose, that cannot be  
disclaimed under state law are limited to three years from the  
date of purchase. One World Technologies, Inc. and RIDGID,  
Inc. are not responsible for direct, indirect, incidental or  
consequential damages. Some states do not allow  
limitations on how long an implied warranty lasts and/or  
do not allow the exclusion or limitation of incidental or  
consequential damages, so the above limitations may not  
apply to you. This warranty gives you specific legal rights,  
and you may also have other rights which vary from state  
to state.  
WHAT IS COVERED UNDER THE 3 YEAR  
LIMITED SERVICE WARRANTY  
This warranty on RIDGID® Hand Held and Stationary Power  
Tools covers all defects in workmanship or materials and  
normal wear items such as brushes, chucks, motors, switch-  
es, cords, gears and even cordless batteries in this RIDGID®  
tool for three years following the purchase date of the tool.  
Warranties for other RIDGID® products may vary.  
HOW TO OBTAIN SERVICE  
To obtain service for this RIDGID® tool you must return it;  
freight prepaid, or take it in to an authorized service center  
for RIDGID® branded hand held and stationary power tools.  
You may obtain the location of the authorized service cen-  
ter nearest you by calling (toll free) 1-866-539-1710 or by  
logging on to the RIDGID® website at www.ridgid.com.  
When requesting warranty service, you must present the  
original dated sales receipt. The authorized service center will  
repair any faulty workmanship, and either repair or replace  
any part covered under the warranty, at our option, at no  
charge to you.  
One World Technologies, Inc.  
Hwy. 8  
Pickens, SC 29671  
7
 
OPERATOR’S MANUAL  
24 VOLT LITHIUM-ION  
BATTERY CHARGER  
140315001  
(R85009)  
Customer Service Information:  
For parts or service, contact your nearest RIDGID authorized service center. Be  
sure to provide all relevant information when you call or visit. For the location of  
the authorized service center nearest you, please call 1-866-539-1710 or visit us  
The model number of this tool is found on a plate attached to the bottom of the  
charger. Please record the serial number in the space provided below. When order-  
ing repair parts, always give the following information:  
140315001 (R85009)  
Model No.  
Serial No.  
983000-945  
03-06-06 (REV:00)  
 

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